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Total Productive Maintenance TPM Overview Dave Hoyte, CEO JL French Corporation TPM as a Lean Initiative Competitive costs require Spending control Defect control Downtime reduction TPM = Total Productive Maintenance Proactive (with all employees involved) Preventive Predictive Planned Why Change?
Date added: November 20, 2013 - Views: 39
Total Productive Maintenance (TPM) SMJ 4812 Project Management & Maintenance Engrg. Semester I 2003/2004 Introduction to TPM What is TPM ? Total Productive Maintenance (TPM) is both a philosophy to permeate throughout an operating company touching people of all levels a collection of techniques ...
Date added: October 10, 2011 - Views: 394
Title: Total Productive Maintenance Author: Laura Dietrich Last modified by: Peter Ping Liu Created Date: 10/29/2004 4:46:59 AM Document presentation format
Date added: March 25, 2012 - Views: 269
Total Productive Maintenance TPM Training Agenda TPM – History, benefits and typical results Definition and “5 Pillars” of TPM The “6 Big Losses” Autonomous Maintenance Maintenance Prevention Setting Standards & Sustaining the Benefits TPM and Safety The Advisory Team Equipment ...
Date added: August 26, 2011 - Views: 284
Total Productive Maintenance Chit Khin TEC 5133 Introduction Good maintenance is fundamental to productive maintenance. TPM keep plant and equipment at highest production level.
Date added: May 13, 2013 - Views: 25
Total Productive Maintenance Dr Neil Towers Fashion Operations Management Learning Objectives To understand the concept of Total Productive Maintenance (TPM) To be able to assess the impact of failure for a fashion operation Definition “the maintenance management carried out by all employees ...
Date added: May 6, 2013 - Views: 29
Total Productive Maintenance and FTM From Werardt A presentation by Werardt Systemss P Ltd Why TPM? Increases Productivity Labor productivity, and Break down reduction Improves Quality by Reducing the Defects in processes Reducing Defects in products Reducing Customer complaints Why TPM?
Date added: December 18, 2011 - Views: 219
Chapter 17 – Maintenance and Reliability PowerPoint presentation to accompany Heizer/Render Principles of Operations Management, 7e Operations Management, 9e
Date added: November 30, 2011 - Views: 70
OEE = A x P x Q Availability = OEE = A x P x Q Availability = MPA Maintenance Our objectives are ; Our objectives are ; Our objectives are ; Our objectives are ; Our objectives are ; Total Productive Maintenance (TPM) is a maintenance program concept.Philosophically,TPM resembles Total Quality ...
Date added: March 7, 2012 - Views: 180
Introduction to TPM What is Total Productive Maintenance ( TPM ) ? It can be considered as the medical science of machines. TPM brings maintenance into focus as a necessary and vitally important part of the business.
Date added: October 10, 2011 - Views: 101
TOTAL PRODUCTIVE MAINTENANCE – AN OVERVIEW Half Day Purpose & Outcome To understand the TPM philosophy and approach for "Zero Defects, Zero Accidents and Zero Breakdown", and the various pillars for this goal.
Date added: September 6, 2014 - Views: 1
Thus, beginning Total Productive Maintenance…... * This is a total involvement process. All divisions and departments will be exposed to this process. “Total” encompasses everyone, and “Productive” refers to being people oriented.
Date added: October 7, 2011 - Views: 69
Productive Maintenance Chapter 15 Productive Maintenance Autonomous Maintenance Steps 3) Basic Training Teach correct procedures, settings, adjustments Teach problem detection Teach problem resolution Productive Maintenance Autonomous Maintenance: Housekeeping Rules 1)Only necessary items at ...
Date added: May 6, 2013 - Views: 25
TOTAL PRODUCTIVE MAINTENANCE Definition Maintenance is defined as the management, control, execution and quality assurance of activities which ensure the achievement of optimum availability and performance of a plant in order to meet business objectives.
Date added: March 25, 2012 - Views: 50
Introduction to TPM – Total Productive Maintenance Lean Foundations Continuous Improvement Training Learning Objectives Learn the basic philosophy of TPM Explain OEE and how it contributes to a TPM project, explore OEE components; define and calculate OEE List 6 major components of equipment ...
Date added: September 10, 2011 - Views: 163
Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.
Date added: September 29, 2012 - Views: 65
... Kanban, just-in-time, zero defects, total productive maintenance, total quality control, and more. According to Kaizen management has two major components: 1.maintenance 2.improvement The objective of the maintenance function is to maintain current technological, ...
Date added: October 23, 2012 - Views: 37
Maintenance and Reliability 17 PowerPoint presentation to accompany Heizer and Render Operations Management, 10e Principles of Operations Management, 8e
Date added: February 18, 2013 - Views: 87
TPM Definition TPM Goals TPM Concepts TPM Benefits TPM Definition Nakajima (JAPAN) Productive maintenance involving total participation Hartmann (U.S.A.) ...
Date added: October 24, 2011 - Views: 166
... new equipment Process quality management TPM in the office Education and training Safety and environmental management Total Productive Maintenance is ...
Date added: January 7, 2014 - Views: 25
Total Productive Maintenance In the 1970s, Nakajima developed in Japan the TPM. New maintenance management philosophy. English translation was not published until 1988. JIPM – Japanese Institute of Plants Maintenance.
Date added: February 26, 2013 - Views: 21
TOTAL PRODUCTIVE MAINTENANCE ‘Failure prevention’ LEARNING OUTCOMES …to understand the concept of Total Productive Maintenance (TPM) …to understand the impact of failure for a fashion operation DEFINITION OF TPM “Total Productive Maintenance recognises the importance of reliability ...
Date added: November 19, 2013 - Views: 23
... ease of maintenance Total Productive Maintenance (TPM) – operator involvement Handshake Management Range of Performance Improvements Material Costs - Manufacturing Costs - New Product Development Lead Time - Floor Space ...
Date added: October 23, 2011 - Views: 18
Total Innovation Management A New Paradigm in Innovation Management * * * * * * * * * * * * Zaipul Anwar Bin Zainudin Lecturer in Institute of Product Design & Manufacturing, ... TQM – Total Quality Management TPM – Total Productive Maintenance TCS – Total ? ?
Date added: September 19, 2011 - Views: 192
Maintenance and Reliability Learning Objectives Describe how to improve system reliability Determine system reliability Determine mean time between failure (MTBF)
Date added: October 6, 2011 - Views: 127
Operations Management Maintenance and Reliability Chapter 17 Outline Global Company Profile: NASA The Strategic Importance of Maintenance and Reliability Reliability Improving Individual Components Providing Redundancy Maintenance Implementing Preventive Maintenance Increasing Repair Capability ...
Date added: May 3, 2013 - Views: 30
... Time Common Techniques for Reducing Setup Time Uniform Production Mixed-Model Sequencing Quality at the Source Kaizen Total Productive Maintenance ... Preventive maintenance System of periodic inspection & maintenance to keep machines operating TPM combines preventive maintenance & total ...
Date added: November 27, 2013 - Views: 24
Total Productive Maintenance and Maintenance Management Lean Manufacturing Series Outline What is Total Productive Maintenance Origins of TPM TPM Principles Components of TPM Autonomous Maintenance Planned Maintenance Equipment & Process Improvement Early Management of New Equipment Process ...
Date added: February 16, 2012 - Views: 18
Maintenance and Reliability Ross L. Fink Maintenance All activities involved in keeping a system’s equipment in working order Reliability The probability that a machine part or product will function properly for a specified time under stated conditions System Reliability - Components in Series ...
Date added: January 8, 2013 - Views: 28
... short setup times Other Important Waste Reduction Actions High product and process quality Six Sigma quality approach Total productive maintenance Uninterrupted flow of material with uniform plant loading Continuous process improvement Focus on Suppliers Work toward supplier partnering ...
Date added: May 31, 2012 - Views: 44
15S Maintenance 15S-* Learning Objectives Explain the importance of maintenance in production systems Describe the range of maintenance activities Discuss preventative maintenance and the key issues associated with it Discuss breakdown maintenance and the key issues associated with it State how ...
Date added: August 4, 2014 - Views: 3
... problems Halt production when necessary Generate ideas for improvement Analyze problems Perform different functions Total Productive Maintenance ... Preventive maintenance System of periodic inspection & maintenance to keep machines operating TPM combines preventive maintenance & total ...
Date added: December 28, 2011 - Views: 79
Total Productive Maintenance OVERVIEW What is Total Productive Maintenance (TPM)? A system of maintenance covering the entire life of the equipment and the total human resource.
Date added: October 24, 2011 - Views: 35
15S Maintenance Learning Objectives Explain the importance of maintenance in production systems Describe the range of maintenance activities Discuss preventative maintenance and the key issues associated with it Discuss breakdown maintenance and the key issues associated with it State how the ...
Date added: March 11, 2013 - Views: 7
... Quality at the Source Kanbans Types of Kanban Small Lots Slide 16 Slide 17 Total Productive Maintenance (TPM) Total Productive Maintenance (TPM) Maintenance How Maintenance is Performed ...
Date added: June 1, 2013 - Views: 12
Chapter 6 Total Productive Maintenance (TPM) Total Productive Maintenance Outcomes Understand the basics of total productive maintenance (TPM) Learn the prerequisites of TPM Learn the main components of TPM Understand autonomous maintenance and preventative maintenance Learn what is involved in ...
Date added: November 21, 2011 - Views: 78
Maintenance and Reliability Introduction What – maintain capability of system while controlling costs Where – Where results of failure can be disruptive, wasteful, and expensive in dollars and lives Why – breakdown – idle facilities – loss of customers Definitions Maintenance – all ...
Date added: September 12, 2013 - Views: 7
Total productive maintenance: An American approach. New York, NY: Industrial Press. Wireman, T. (2004). Total productive maintenance. New York, NY: Industrial Press. Womack, J.P., & Jones, D.T. (2003). Lean thinking: Banish waste and create wealth in your corporation. New York ...
Date added: June 3, 2013 - Views: 22
Total Productive Maintenance TPM is a structured approach to maintaining equipment and insuring stable manufacturing processes. Everybody gets involved. What to Expect in the Future Training Communication Elimination of Waste (NVA) ...
Date added: August 27, 2011 - Views: 53
Chapter 10S - Maintenance Concepts, Maintenance Amount, Maintenance Intervals Maintenance Concepts Throw it away Fix it when it breaks Preventive Scheduling Time since last maintenance Usage Predictive Total Productive Maintenance (TPM) Objective: minimize total cost (breakdown and preventive ...
Date added: December 21, 2013 - Views: 6
Fundamental Design for Reliability and Maintainability of production systems plus Total Productive Maintenance equals Reliability Centered Maintenance Since you are intentionally driving reliability and maintainability into the design, using what ...
Date added: March 7, 2012 - Views: 103
... 50% of total invested capital Operations managers must balance inventory investment and customer service Raw material Purchased but not processed Work-in-process Undergone some change but not completed A function of cycle time for a product Maintenance ... productive Finished ...
Date added: February 29, 2012 - Views: 76
... Production Mixed-Model Sequencing Quality at the Source Visual Control Visual Control Visual Control Kaizen Total Productive Maintenance (TPM) TPM Requires Management to: Supplier Policies Benefits of JIT JIT Implementation JIT In Services Custom Show 1 ...
Date added: September 16, 2012 - Views: 29
PM philosophy shall be considered to be a planned preventive or productive maintenance program, ... PERFORMANCE INDICATORS Preventive Maintenance Rate Derived by dividing the preventive maintenance man-hours by the total man-hours of maintenance work.
Date added: September 20, 2011 - Views: 50
... system Kanban production control Small lot production Quick setups Uniform production levels Quality at the Source Total productive maintenance Supplier networks Flexible Resources Multifunctional workers perform more than one job general-purpose machines perform several basic functions ...
Date added: May 22, 2013 - Views: 38
Total Quality Handbook, 1990 by G. Dixon and J. Swiler Figure 1.1 The KAIZEN umbrella Customer orientation TQC (total quality control) Robotics QC circles Suggestion system Automation Discipline in the workplace TPM (total productive maintenance) ...
Date added: August 23, 2011 - Views: 102
... layouts Pull production system Kanban production control Small lot production Quick setups Uniform production levels Total productive maintenance Supplier networks Flexible Resources Multifunctional workers perform more than one job general-purpose machines perform several basic ...
Date added: June 6, 2014 - Views: 2
... Worker involvement Continuous improvement Reduced setup times Stop the process when something is wrong Error prevention Total productive maintenance Problem 2.4 The XYZ Company is planning to introduce a new product line and will build a new factory to produce the parts and assembly the ...
Date added: November 15, 2011 - Views: 53
Available (Total Productive Maintenance + right materials at the right time.) Adequate (Theory of Constraints and Toyota.) Flexible (Toyota.) What’s Lean Thinking? (Step 3) Make value flow smoothly from concept to launch and from order to delivery.
Date added: August 23, 2011 - Views: 90